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Jiangyin Tongxin Vulcanizing Machine Manufacturing Co., Ltd.
Jiangyin Tongxin Vulcanizing Machine Manufacturing Co., Ltd.
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Air Cooling Conveyor Belt Vulcanizer Lightweight Belt Jointing Machine

Jiangyin Tongxin Vulcanizing Machine Manufacturing Co., Ltd.
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Air Cooling Conveyor Belt Vulcanizer Lightweight Belt Jointing Machine

Brand Name : Tongxin
Certification : IS0
MOQ : 1 Unit/Units
Price : Negotiable
Packaging Details : Standard Packing
Delivery Time : 15-30days
Payment Terms : T/T,L/C,Western Union,Paypal and MoneyGram
Usage : Belt joint
Power(W) : According to model and size
Cooling Method : Water Cooling System
Keywords : Conveyor Belt Vulcanizing Equipment
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Technical Parameters:


1. Machine Maximum size: from 650MM-4200MM;

2. Voltage: 380V 660V 480V 440V 415V 400V or 220V;

3. Fast Cooling time: 5 minutes (from 145 degrees down to 70 degrees or less);

4. Time for temperature raise (from normal temperature to vulcanizing temperature) no more than 50 minutes;

5. Vulcanizing pressure:1.8MPa (details refer to users’ specifications and factory markings);

6. Time of heat preservation for vulcanizing could be adjusted according to thickness of the rubber belts;

7. Splicing length of rubber conveyor belt for vulcanizing jointing could be connected together by single or several pieces if

necessary;


8. Make clear for model and specification of product and indicate width and tensile strength of rubber conveyor belt as well as tension in kilogram required for vulcanizing jointing when ordering products.

9. Users could order spare electric pumps additionally according to requirements.

2 machine character

1. Machine Maximum size: from 300MM-6000MM

2. Voltage: 220V 380V 415V 660V 50HZ;

3. Fast Cooling time: 15 minutes (from 145 degrees down to 70 degrees or less);

4. Time for temperature raise (from normal temperature to vulcanizing temperature) no more than 25 minutes;

5. The temperature difference of sulfide surface: ±2°c.

6. Temperature adjustment range: 0~300°c.

7. Vulcanizing pressure: 0~2.5 MPa (details refer to users’ specifications and factory markings);

8. Time of heat preservation for vulcanizing could be adjusted according to thickness of the rubber belts;

9. Splicing length of rubber conveyor belt for vulcanizing jointing could be connected together by single or several pieces if necessary;

10. rubber conveyor belt as well as tension in kilogram required for vulcanizing jointing when ordering products.

11. Users could order spare electric pumps additionally according to requirements.


rubber conveyor belt jointing machine features

PLC control of temperature, pressure and process time
- The cylinder and plunger are made up of high –quality materials.Simple and convenient structure , flexible operation, commodious space.
- Memory accessible for process time,pressure and temperature.
- Rubust designed safety door(Automatic sensing interlock, automatic pressure interlock)The control method can be changed as client's requirements.
- Our hot plate is made of Q-235 steel , can resist high temperature heating Without oil spilling or off pressure.Well done insulation.
- Using best Advanced PLC control panel , vulcanization time be setted in advanced.Mold speed can be adjusted according to customers need
- We can also design non standard rubber products vulcanizer for your need

Project/Data/Model

Adhesive tape

width
(mm)

specification

Heating plate size

Length × width
(mm)

Total power
(kw)
Heavy weight
(kg)

Dimensions

Length × width × height
(mm)

total weight
(kg)
Configuring device
Manual pumpElectric control box

TXCK-650

DJSL/DGLJL-650

650650×830830×8209.8561320×830×58539811
650×10001000×82011.8661320×1000×58546011

TXCK-800

DJSL/DGLJL-800

800800×830830×99511.89701450×830×58548511
800×10001000×99514.4791450×1000×58555011

TXCK-1000

DJSL/DGLJL-1000

10001000×830830×122814.7821700×830×58555611
1000×10001000×122817.8951700×1000×58559611

TXCK-1200

DJSL/DGLJL-1200

12001200×830830×143117.2961950×830×75078411
1200×10001000×143120.71131950×1000×75090011

TXCK-1400

DJSL/DGLJL-1400

14001400×830830×165319.81072150×830×90085711
1400×10001000×165323.91322150×1000×900108011

TXCK-1600

DJSL/DGLJL-1600

16001600×830830×186722.31202380×830×900110211
1600×10001000×1867271462380×1000×900140011

TXCK-1800

DJSL/DGLJL-1800

18001800×830830×207924.91372620×830×900124711
1800×10001000×207930..1642620×1000×900150011

TXCK-2000

DJSL/DGLJL-2000

20002000×830830×230327.61542830×830×900138511
2000×10001000×230333.21822830×1000×900175011

TXCK-2200

DJSL/DGLJL-2200

22002200×830830×247829.71652997×830×900144611
2200×10001000×247835.81982997×1000×900180011

1.Frame

2.clamping mechanism

3.horn

4.screw

5 .nut

6. Washer

7. High pressure hose

8 .Pressure test pump

9 .heat shield

10.upper heating plate

11.Secondary cable

12.Electric control box

13.Primary cable

14.lower heating plate

15.Water pressure plate


1. Before the installation of the combing machine, the main parts (such as electric healing plates, pressure devices, racks, etc.) are evenly separated and separated, and the vulcanizer is temporarily transported to the site for temporary installation.

2. each separate separation of the parts, is also a frequent moving parts. Generolly, the heaviest parts can be handled by two people, so it is convenient to install and disassemble.

3. Before installation, find a more spacious place on the installation of the tape conveyor. In this place, not only the indefinite operating area and space, but also the placement of the tape and the power wiring are convenient.

4.Before installation, on the belt conveyor installation line, disassemble the upper rollers and set up a working platform in the form shown in Figure 2. If it is glued in the field, use a canvas to build a temporary rainproof shed around the work platform

5.Install the tools of the vulcanizing machine, the tools for processing the tape joints, the power supply wires, etc., and confirm that the glued village materials (such as cover rubber, core glue and glue) are within the validity period, the manufacturer and the production date.


6. Installation of the vulcanizer is carried out as follows:

(1) Place the single lower machine in the form shown in Figure 3;

(2) As shown in Figure 4, first place the pressure device (water pressure plate) on the placed lower frame machine; then place the lower electric plate on it. After the three are aligned, the lower electric heating plate is covered with plastic film (or talcum powder); Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate.

(3) Place the tape joints that have been processed and processed well and filled with the rubber material on the lower hot plate; after finding the center line, fix the tape on both sides with the clamp plate and the clamping mechanism. Its form is shown in Figure 5;

(4) on the tape joint. Place the plastic film (or talcum powder) in the position corresponding to the lower hot plate, and then place the electric heating plate and the heat insulation board on it in order. Its form is shown in Figure 6.

Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate

(5) Place the upper frame on the heat insulation board as shown in Figure 7, and align and align with the lower frame.

(6) According to Figure 8, install the pre-tightening bolts, washers and nuts in the elongated holes at the upper and lower frames, and tighten the nuts with a wrench. At this point, the main part of the vulcanizer is installed.

(7) According to Fig. 9, the quick joint of the pressure pump system is connected with the water inlet hole of the pressure device, and the primary power supply wire is correspondingly inserted into the socket of the electric heating control box, and one end of the secondary wire is inserted in the electric heating control box. On the socket, the other end is inserted on the hot plate; the corresponding one of the thermal resistance (or thermocouple) wire is inserted into the socket of the electric heating control box, and the other end is inserted into the temperature measuring hole of the electric heating plate. At this time, the vulcanization mounting is completed, and the timing operation of pressurization and heating is prepared.

Maintenance and maintenance

1. Before use. check the insulation resistance of the hot plate. If it is too low, it should be energized and dried until the insulation value reaches 50MΩ or less.

2. in the use of moving in the process should be handled with care. civilized operation;

3.If you work in the field, you should have reliable rain and water proof means to avoid being affected by rain and moisture.

4.When the use of its length is completed. it should be placed in the warehouse where the air circulation, relative humidity is not more than 85%. and is not affected by rain. The sleeper is raised below, and it is strictly prohibited to be placed on the ground



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