Heating plate size
Length × width
Length × width × height
|Manual pump||Electric control box|
7. High pressure hose
8 .Pressure test pump
9 .heat shield
10.upper heating plate
12.Electric control box
14.lower heating plate
15.Water pressure plate
1. Before the installation of the combing machine, the main parts
(such as electric healing plates, pressure devices, racks, etc.)
are evenly separated and separated, and the vulcanizer is
temporarily transported to the site for temporary installation.
2. each separate separation of the parts, is also a frequent moving
parts. Generolly, the heaviest parts can be handled by two people,
so it is convenient to install and disassemble.
3. Before installation, find a more spacious place on the
installation of the tape conveyor. In this place, not only the
indefinite operating area and space, but also the placement of the
tape and the power wiring are convenient.
4.Before installation, on the belt conveyor installation line,
disassemble the upper rollers and set up a working platform in the
form shown in Figure 2. If it is glued in the field, use a canvas
to build a temporary rainproof shed around the work platform
5.Install the tools of the vulcanizing machine, the tools for
processing the tape joints, the power supply wires, etc., and
confirm that the glued village materials (such as cover rubber,
core glue and glue) are within the validity period, the
manufacturer and the production date.
6. Installation of the vulcanizer is carried out as follows:
(1) Place the single lower machine in the form shown in Figure 3;
(2) As shown in Figure 4, first place the pressure device (water
pressure plate) on the placed lower frame machine; then place the
lower electric plate on it. After the three are aligned, the lower
electric heating plate is covered with plastic film (or talcum
powder); Note: When multiple vulcanizers work in parallel, a thin
metal plate with a 0.2x50x seam length is placed at the joint of
the lower electric plate.
(3) Place the tape joints that have been processed and processed
well and filled with the rubber material on the lower hot plate;
after finding the center line, fix the tape on both sides with the
clamp plate and the clamping mechanism. Its form is shown in Figure
(4) on the tape joint. Place the plastic film (or talcum powder) in
the position corresponding to the lower hot plate, and then place
the electric heating plate and the heat insulation board on it in
order. Its form is shown in Figure 6.
Note: When multiple vulcanizers work in parallel, a thin metal
plate with a 0.2x50x seam length is placed at the joint of the
lower electric plate
(5) Place the upper frame on the heat insulation board as shown in
Figure 7, and align and align with the lower frame.
(6) According to Figure 8, install the pre-tightening bolts,
washers and nuts in the elongated holes at the upper and lower
frames, and tighten the nuts with a wrench. At this point, the main
part of the vulcanizer is installed.
(7) According to Fig. 9, the quick joint of the pressure pump
system is connected with the water inlet hole of the pressure
device, and the primary power supply wire is correspondingly
inserted into the socket of the electric heating control box, and
one end of the secondary wire is inserted in the electric heating
control box. On the socket, the other end is inserted on the hot
plate; the corresponding one of the thermal resistance (or
thermocouple) wire is inserted into the socket of the electric
heating control box, and the other end is inserted into the
temperature measuring hole of the electric heating plate. At this
time, the vulcanization mounting is completed, and the timing
operation of pressurization and heating is prepared.
Maintenance and maintenance
1. Before use. check the insulation resistance of the hot plate. If
it is too low, it should be energized and dried until the
insulation value reaches 50MΩ or less.
2. in the use of moving in the process should be handled with care.
3.If you work in the field, you should have reliable rain and water
proof means to avoid being affected by rain and moisture.
4.When the use of its length is completed. it should be placed in
the warehouse where the air circulation, relative humidity is not
more than 85%. and is not affected by rain. The sleeper is raised
below, and it is strictly prohibited to be placed on the ground